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  3m interconnect products molded-on cable assemblies smart designs 3m molded-on cable assemblies offer a rugged, one-piece design, fully customized to your specifications. product portfolio includes socket, pcb, and dip connector options, various cable options, and special features to meet the durability, versatility and affordability needs in a wide variety of uses and applications. creative connections
design 3m's molded cable assemblies offer a rugged, one-piece design, fully customized to your specifications. this design, combined with our extra-strong beryllium copper contacts, produces a connector/cable assembly that stands up to repeated insertions and withdrawals. the molded design also offers outstanding protection from the elements for maximum electrical performance. an added bonus of this process is a connector with integral strain relief and closed connector ends, resulting in a space-saving l ower height profile. flexibility 3m's molded cable assemblies also offer the versatility you need. in addition to the standard molded harnesses like socket, pcb , and dip assemblies, this product can be customized for special needs. it comes in a wider selection of sizes than you will find elsewhere and can be mated with industry standard .100" and 2 mm spacing applications. special features include high and low profile sockets, matte tin and gold pin plating options, board retention options, latching ears, polarization, pull tabs, keyin g and custom labeling. 3m molded-on cable assemblies the entire gas-tight insulation displacement contact area is encased in insulation material the cable is concealed inside the connector body sockets mate with industry-standard .100? x .100? or 2 mm x 2 mm headers and plugs during the molding process, the cable insulation is thermally fused to the surrounding connector body plastic to provide exceptional strain relief all cable assemblies use industry-standard .050? (1.27 mm) or 1 mm pitch round conductor flat ribbon cable individual contacts are isolated by thermoplastic cell walls recesses accommodate adjacent posts in continuous rows real world applications ?network and telecommunications equipment ?test and measurement equipment ?data processing equipment ?printers and other computer peripherals ?high vibration applications ?medical monitors, mris and other specialized equipment 2 3m ? molded-on cable a ss embly, .100" x .100" s oc k et
features and benefits features advantages benefits molded-on process produces a low-profile connector lower height profile space-saving, unrestricted cooling air flow in high density applications integrated (molded-in) strain relief no assembly of additional strain relief required: additional product security cost and time savings; lower parts count helps reduce costs and accelerates installation time multiple keying and polarization options insures correct position and orientation of connection helps reduce assembly time and costs in preventing defects in installation optional pull tabs prevents damage to cable and connectors when unplugging assemblies provides quick and easy disassembly for reconfiguration and repair; helps reduce replacement costs optional hold down feature (compliant pin tail) on pcb and dip connectors holds connection in place during soldering process no need for applying weights for processing; less rework; lower applied cost multiple industry standard cable options adaptable for many applications only one system for different requirements and specifications rugged one-piece interconnect long life span, high reliability low lifetime cost, no purchase of necessary spare parts cable series technical data sheet pitch awg conductor type insulaton material special feature .100" connector spacing 2 mm connector spacing 3306 ts-0066 .050" 26 awg solid pvc ? 3801 ts-0063 .050" stranded pvc 3811 ts-0122 .050" stranded pvc color-coded 3302 ts-0123 .050" 28 awg stranded pvc color-coded ? 3319 ts-0059 .050" stranded pvc high-flex 3365 ts-0080 .050" stranded pvc 3539 ts-0058 .050" stranded pvc medium-flex 3601 ts-0553 .050" stranded fep 3709 ts-0419 .050" solid pvc 3625 ts-0452 1 mm 28 awg stranded pvc ? 3m molded-on cable assemblies cable options *"rohs compliant 2005/95/ec" means that the product or part ("product") does not contain any of the substances in excess of the maximum concentration values in eu directive 2002/95/ec, as amended by commission decision 2005/618/ec, unless the substance is in an application that is exempt under eu rohs. this information represents 3m's knowledge and belief, which may be based in whole or in part on information provided by third party suppliers to 3m. 3
ul recognized for us and canadian markets file e86982 4 description .100" x .100" molded-on socket, low and high profile .100" x .100" molded-on two-row, pcb, standard and retention contacts .100" x .300" and .100" x .600" molded-on dip, standard and retention contacts 2 mm x 2 mm molded-on socket, low profile 2 mm x 2 mm molded-on two-row, pcb, low profile cable pitch .050" (1.27 mm) .050" (1.27 mm) .050" (1.27 mm) 1 mm (0.039") 1 mm (0.039") physical insulation material glass filled polyester (pbt)- flammability rating: ul 94v0 glass filled polyester (pbt)- flammability rating: ul 94v0 glass filled polyester (pbt)- flammability rating: ul 94v0 glass filled polyester (pbt)- flammability rating: ul 94v0 glass filled polyester (pbt)- flammability rating: ul 94v0 color gray gray gray gray gray contact material copper alloy copper alloy copper alloy copper alloy copper alloy plating in socket wiping area, 30 ? [ 0.76 ?] gold, underplated with 50-150 ? [ 1.27-3.81 ? ] nickel 300-400 ? [ 7.62-10.16 mm ] matte tin, underplated with 50-150 ? [ 1.27-3.81 ? ]nickel 300-400 ? [ 7.62-10.16 ? ] matte tin or 15 ? [ 0.38 ? ] or 30 ? [ 0.76 ? ] gold, underplated with 50-150 ? [ 1.27-3.81 ? ] nickel wiping area, 30 ? average gold, underplate and u-slot: 50-150 ? [ 1.27-3.81 ? ] nickel 300-400 ? [ 7.62-10.16 ? ] matte tin, underplate and u-slot: 50-150 ? [ 1.27-3.81 ? ] nickel marking low profile: 3m logo and orientation triangle high profile: orientation triangle 3m logo 3m logo and orientation triangle 3m logo and orientation triangle 3m logo wire accomodation 26 & 28 awg solid or stranded 26 & 28 awg solid or stranded 26 & 28 awg solid or stranded 28 awg stranded 28 awg stranded electrical current rating 1a 1a 1a 1a 1a insulation resistance >1 x 10 9 >1 x 10 9 >1 x 10 9 >1 x 10 9 >1 x 10 9 withstanding voltage 1000v 1000v 1000v 1000v 1000v environmental temperature rating -55?c to 105?c -55?c to 105?c -55?c to 105?c -55?c to 105?c -55?c to 105?c technical data sheet number ts-0632 ts-2153 ts-2152 ts-0525 ts-2151 molded-on s oc k et s mating chart part number technical sheet boardmount header technical sheet pinless header technical sheet wiremount plug technical sheet 1m series sockets (10, 16, 19, 30, 36, 39) ts-2149 2500 series 3000 series 303 series n4600 series ts-0770 ts-0771 ts-0772 ts-0478 ts-0818 ts-0168 6400 series ts-0161 4600 series ts-0086 2m aa series ts-2150 1512 series ts-0808 2m ab series 2m ac series ts-2150 1512 series 1552 series ts-0808 ts-2199 2m ad series 3m molded-on connectors
3m molded-on socket, .100" x .100" mates with industry standard .025 mm square pins on .100 x .100 inch centers high and low profiles available both accomodate typical header latches (short and long) slotted ends allow mating to continuous row headers industry standard polarization molded on polarity keys available in selective positions one-piece, molded-on construction with integral strain relief closed-end construction modular tooling allows customized designs 5
3m molded-on pcb, .100" x .100" mates with industry standard .100 x .100 inch board pattern standard and retention contacts available .040 inch high solder stand-off facilitates flux removal; additional heights available low profile permits close pc board spacing one-piece, molded-on construction with integral strain relief closed-end construction modular tooling allows customized designs 6
7 3m molded-on dip, .100" x .300" and .100" x .600" ? mates with industry standard ic sockets /.100" x .300" up to 28 positions and .100" x .600" between 24 and 40 positions one of the lowest profiles available in the industry molded on solder stand-offs facilitate flux removal gold or matte tin plating options one-piece, molded-on construction with integral strain relief closed-end construction modular tooling allows customized designs
8 3m molded-on socket, 2 mm x 2 mm mates with industry standard 2 mm x 2 mm headers optional latching ear feature to mate to latch/eject headers center bump polarity feature available low profile allows close stacking between components and boards one-piece, molded-on construction with integral strain relief closed-end construction modular tooling allows customized designs *check for availability in late 2007.
3m molded-on pcb, 2 mm x 2 mm mates with industry standard 2 mm x 2 mm board pattern eliminates header socket for lower installed cost minimizes pc board space low profile allows close stacking between components and boards one-piece, molded-on construction with integral strain relief closed-end construction modular tooling allows customized designs 9
10 ordering information 3m cable assembly, .100" 3m cable assembly, 2 mm
11 notes:
please recycle. printed in u.s.a. ?3m 2007. all rights reserved. 80-4000-1953-7 (5077.5) k/csi 3m electronics electronic solutions division 6801 river place blvd. austin, tx 78726-9000 u.s.a. 1-800-225-5373 3m.com/interconnects important notice before using this product, you must evaluate it and determine if it is suitable for your intended application. you assume all r isks and liability associated with such use. warranty; limited remedy; limited liability. 3ms product warranty is stated in its product literature available upon request. 3m makes no other warranties including, but not limited to, any implied warranty of merchantability or fitness for a particular purpose. if this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3ms option, to replac e or repair the 3m product or refund the purchase price of the 3m product. except where prohibited by law, 3m will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3m product, regardless of the legal theory asserted. for technical information, quotes, or samples call 1-800-932-9373. for ordering call 1-800-225-5373. 3m is a trademark of 3m company.


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